Heavy Duty Cardan Shaft Manufacturers & Suppliers

Cardan shafts are known to play an important role in the rolling process. Let's first try to understand what cardan shafts are and then we will discuss their importance.

What are cardan shafts?

Cardan shafts refer to the driveshaft between the rear axle and the gearbox. Acts as a power transmitter to the final drive at the front end of the rear and front frame. Also known as drive shafts, they were originally used in the automotive industry. It includes a telescopic sleeve, two cross joints and a shaft tube. The telescopic sleeve helps in the automatic adjustment of the change of distance between the drive axle and the transmission. In various high-load power transmission processes, certain types of cardan shafts are used for vibration damping, damping and performance improvement of the shaft system.

Importance of cardan shafts in rolling mills

Cardan shafts are used to transmit more torque and power even when the machine is running. However, many people are looking for a manufacturer of cardan shafts for rolling mills due to the importance of this component in its processes.

Function: Cardan shafts are used to connect different types of shafts, allowing them to rotate together and helping to achieve the purpose of the transfer torque. These shafts include the driven shaft bearing and the driveshaft bearing. There are some cardan shafts that also perform the damping and buffering function.

Materials: Cardan shafts are made from four main types of steel materials. These are: 45 # steel, 40 # chrome, 45 # forged steel and cast iron.

Structure Type: Various types of cardan shafts are available with the cardan shaft manufacturer for rolling mills. These include the cross type, spherical yoke type, ball cage type, ball pin type, piece type and many more. Of all these, the cross type is the most commonly used by industries.

Advantages: Using the cardan shaft for power transmission has a number of advantages that make them a popular choice. They have good transverse angle compensation capability. It has a compact structure with a high transmission capacity which makes it the preferred choice even for high capacity power transmissions.

Choice: To make the right choice when visiting the cardan shaft manufacturer for the rolling mill, it is necessary to understand and compare all the main factors that make it up. Some of the important factors that are taken into account are rotational speed, installation accuracy, load and rotational stability.

Replace the old cardan shaft or get a new one?

Cardan shafts must be chosen based on the required structure and model and the requirements of the drive system. While they don't require a lot of maintenance, the joint itself has a lifespan of about a year. During their use, these need to be refilled regularly and it is advisable to avoid any exceeding of the limit torque foreseen by the product. The prices of different cardan shafts at different cardan shaft manufacturers for the rolling mill are different. Replacing old cardan shafts is not a waste of money but an investment for the best functioning of the machinery.

Source Link: https://aarivprecision.com/blogs/heavy-duty-cardan-shaft-types-of-cardan-shaft/

Cardan shafts can essentially be defined as a joint whose sole purpose is to connect two machines, one being the stationery and the other being the driven one. They are considered to be torque carriers subject to pure stress and torsion. Therefore, they should be strong enough to withstand the stress of the process while avoiding excessive additional weight that would cause their inertia to increase. To allow for variations in component spacing and alignment, cardan shafts often incorporate cardan joints, patch joints, jaw joints, or other types of joints depending on the process.

Different types of cardan shafts

Not all cardan shafts are alike. Various cardan shafts are available for vehicle construction, test benches, paper machines, rolling mills, pumps etc. and the list is endless. There are some cardan shafts that have been designed for some of the heaviest loads and others that have been designed to perform high-precision processes such as aircraft flaps. There are some processes where a low temperature version of the cardan shaft can be used, while some applications require cardan shafts capable of operating at high temperatures. There are various designs and models of cardan shafts on the market. Choose the right one based on the correct understanding of their types, varieties and specifics related to the transmission system.

Advantages of cardan shafts

There are several advantages to using the cardan shaft for the paper mill process. These can be listed as follows:

• Easily available on the market

• Compensate for length

• It has a high torque capacity. There are several types of cardan shafts available which can be chosen for different torque requirements.

• Has a long bearing life with regular maintenance

• Helps adjust angular misalignment

• Cardan shafts are considered to be more durable than any other shaft of the same class. This helps reduce repair and maintenance costs

• Low maintenance costs

• Paper mill cardan shaft has an easy installation and disassembly process.

Cardan shaft applications

Cardan shafts are used for various industrial applications. They are one of the most used and installed transmission components. They are used in various sectors such as:

• Equipment for rolling mills

• Four roll calender

• Aluminum rolling mills

• Pipe straightening machines

• Steel rolling equipment

• Oil drilling equipment

• Rubber and plastic cement equipment

• Wind energy equipment and many other sectors

Traditionally, cardan shafts are designed to work in confined spaces. With increasing technological advances, paper mill cardan shafts are becoming safer, faster and cheaper to get the right alignments. They need to be replaced after some time of use, but this replacement is more of an investment that helps in efficient and safe operation of the machine rather than an expense. Although cardan shaft alignments proved complex and intimidating once, a range of new equipment is available on the market that avoid a lot of headaches with minimal dent in your maintenance budget.

Aariv Precision Pvt ltd, is a leading heavy equipment's manufacturers, suppliers, dealers in India. Our wide range of cardan shafts for paper mill in India is manufactured by using the highest quality raw materials to ensure optimum performance. We offer these industrial cardan shafts for paper mill in different ranges based on the requirements of our clients.

Benefits of using Hard chrome plated piston rods

Piston rods are an integral part of any engine used for connecting the crankshaft of the engine. Their function involves conversion of reciprocating piston motion to the rotation motion of the crankshaft. It acts as a connecting rod or a lever arm transmitting tensile and compressive force from the piston through rotation at both ends.

Importance of Hard Chrome plated Piston rods

As understood by the function of the piston rods, it can be easily deciphered that they bear extreme mechanical loads. Thus. It is important for it to be sturdy enough to bear that continuous strain over a long period without any breakdowns. In order to ensure the same, only those piston rods need to be chosen which are made of sturdy metals in addition to being processed in a way that gives them some extra strength. In maximum of the cases, casting metals and alloy steels are used for making these rods. To further increase their strength, hard chrome plating is then given. This is done through electroplating, which is the most effective way of surface coating. This increases the hardness of the piston rod, thus minimizing the wear and tear caused due to the continuous metal friction within the piston.

Advantages of using Hard Chrome plated piston rods

There are several advantages of using hard chrome plated piston rods as compared to their other counterparts. These are:

• The carbon steel balances the hardness, durability and wear resistance through durability, weldability and formability.
• Hard Chrome plating provides resistance against corrosion along with an extreme reflective look.
• The plating increases the high precision tolerances. This helps in ensuring that when they are used for making hydraulic piston rods, they can fit the cylinder precisely.
• Hard chrome plating provides good hardness to the rod. They help the surface hardness to attain a minimum of HV850 that not only helps in improving the wear resistance but also extends their life span. This helps the consumer in saving several costs.
• The performance and strength of the piston rod also increases with hard chrome plating. Their yield strength can go upto 75000 psi to 100000 psi.
• If the operational temperature is maintained around 50- 65 degrees Celsius, hard chrome plating ensures that there is no mechanical or physical damage causedto the piston rod base metal.
• Another advantage of hard chrome plated piston rods is that they can be used on differed base metals. It not only makes the rods tough and sturdy but gives it a smooth shine and a corrosion resistant look that makes it one of the most preferred choice.

The many advantages of hard chrome plated piston rods make it one of the most commonly used equipment in many industries such as aerospace sector, earth moving equipment sector and others. This is because they provide lighter weights with a higher strength and lower cost. It is these excellent characteristics that make it one of the most widely used piston rods category in the hydraulic cylinders.

Flexible Gear Coupling are a crucial part of machine designed to deliver high torques. There are several different types of gear couplings available with flexible gear couplings manufacturers and suppliers near me but let us first understand what gear couplings really are.

Couplings can be termed as a power transmitter used as connecting components between two shafts. In order to choose the right one from the coupling type collection, one needs to keep several factors in mind such as amount of power that needs to be transferred, the complexity of the required connectivity and the operation field. Gear couplings are chosen where flexible couplings are required for relaying extremely high torques.

What are Flexible Gear Coupling?

Flexible Gear couplings are the form of couplings used in high power, high torque applications. They can tolerate more torque than other universal joints. These couplings are made of two hubs with internal and external teeth along with a one and two piece sleeve. Sometimes, these couplings are used in spacer shaft pairs for bridging the gap between driven and driving machinery. Though they mostly require lubricant, there are some that are designed for light duty lubricant free polymers or nylons for the center sleeve.

Types of Gear couplings

There are many different types of gear couplings that can be bought from gear couplings manufacturers and suppliers near me for different kinds of machines.

• Full Flexible Gear Coupling: These are the regular series 100 complete double engagement forged steel gear couplings that are used in most of the industrial processes. They have a large end float capability used for compensating both parallel shaft misalignment and angular misalignment.

• Half Gear Half Rigid Gear Couplings: These are the series 100 half gear couplings that are made of rigid and flexible halves. The rigid half is flanged hub while the open half is the regular half coupling with an inner hub and an outer sleeve.

• Rigid Couplings: These are the type of couplings used for connecting aligned shafts. These are the simplest kind of couplings available with the gear couplings manufacturers and suppliers near me. They are mainly used in places where an exact shaft alignment is required. Any misalignment of the gear coupling in the shaft can affect the existence as well as its performance.

• Floating Shaft Assemblies: These gear couplings are used in long distance shaft connections. For example, there is an engine that has to power a fam from 15 feet away but there is no place for installation of connecting shaft supports, floating shaft gear couplings act as the solution.

• Slide couplings: These are the gear couplings used in the places where axial movement is needed and considerations needs to be given to thermal shaft expansion too.

• Shear pin couplings: Shear pin gear couplings are used for applications that involve the risk of clogging or overrunning. These couplings involve a pin in the coupling that breaks and makes the equipment stop working in such case. This helps in avoiding any damage caused to the machine by dangerous high loads.

• Continuous Sleeve Gear Couplings: These are the gear couplings, mostly made of copper or nylon, having shaft ends joined and abutted before enclosing them in a sleeve.

Remember, choosing the right gear coupling at the gear coupling manufacturer and suppliers near meis an important task for the optimum working of your machinery.

About us: Aariv Precision Pvt ltd, is a leading heavy equipment’s manufacturers, suppliers, dealers in India. Our wide range of Flexible Gear Coupling in India is manufactured by using the highest quality raw materials to ensure optimum performance. AARIV PRECISION is one of the Best Flexible Gear Coupling manufacturers in Faridabad.

Source Link

Forged flanges are important connection components used within pipes, pumps, valves and other equipment so as to form a pipework system. Forged steel flanges have a higher performance and precision index than other cast flanges. It is because of this that people often wonder “how to look for forged flanges manufacturers and suppliers near me”. It is also widely used in different industries for equipment involved in high pressure and high temperature environment.

Appearance

Forged flanges are plate shaped devices mostly circular in appearance. They are attached to the pipe ends, valves, fittings or any other objects used for facilitating dis assembly and assembly of the piping system. They provide an easy access for the cleaning, modification, inspection or repairing. These forged flanges are welded or screwed into the pipes and then joined with the help of bolts so as to make the connection.

Types of Forged flanges

Forged flanges can be made from three different types of materials- carbon steel, stainless steel, and alloy steel. However, there are several different types of forged flanges that I can get from forged flanges manufacturers & suppliers near me:

• Weld Neck Ring Flange: Weld neck forged flange are the ones that are circumferentially welded at the neck which helps in the easy examination of the butt welded area with the help of radiology. The bores of the flange and pipe match, thus reducing the erosion and turbulence in the pipeline. It is thus highly recommended in case of critical applications.
• Slip On Ring Flange: These are the forged flanges that are fitted on the pipe and then fillet welded. They are mainly used in fabricated applications.
• Blind Ring Flange: Blind ring forged flanges are mainly used for blanking off valves, pipelines and pumps. They are also used as inspection covers. It is because of this use that they are also known by the name of blanking flange.
• Socket Weld Ring Flange: Socket weld ring forged flange are mostly counter bored into the pipe before it is fillet welded. Both the flange and the pipe has the same bore so as to provide good flow characteristics to the pipeline.
• Threaded ring flange: Threaded ring flanges are often known by the name of screwed ring flanges too depending upon its application. They are mainly used for connecting other threaded components in different non critical and low pressure applications. They do not require any welding.
• Lap Joint Ring Flange: Lap joint flanges are mainly used with a taft or stub end, both of which are butt welded to the pipe. This keeps the flange loose behind and the taft or stub end becomes the face. They are used in low pressure applications due to its easy alignment and assembly process. If you are looking to reduce costs, you can also get these flanges delivered without a hub by forged flanges manufacturers & suppliers near me.
• Ring Type Joint Flanges: These flanges are used for ensuring leak proof connections at high pressure areas. In this, metal ring is compressed into the hexagonal groove on the flange face so as to make the seal.

While purchasing forged flanges for your piping requirements, always remember to buy one that corresponds to the ASME, ANSI and ASTM specifications.

Aariv Precision Pvt ltd, is a leading heavy equipment’s manufacturers, suppliers, dealers in India. Our wide range of Forged flanges in India is manufactured by using the highest quality raw materials to ensure optimum performance. AARIV PRECISION is one of the best forged flanges manufacturers in India.